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The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included. |
Productivity requirements may include: | energy efficiencywaste minimisationevaporation minimisation, including landfill and waste water reduction environmentally safe waste disposalconsideration of resource utilisation, including fibre efficiency minimising delayschemical recovery maximisationmeeting key performance indicatorsline speedhandoversquality checksmeeting output targets i.e. net tonnes per employee per annummachine/process time availability i.e. time the machine or process is making productmachine/process production rate |
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Finishing and converting processes may include: | winding and re-windingdecoratinglotionisingcalenderingwater markingperforatingslitting and cuttingembossinglaminatingfoldingprintingbondingcore makingwrapping and packing |
Materials and supplies may include: | parent roll or reellotionshrink and stretch wrapspalletssheet paperlabelling and stencillingwrap papercustomer rollsboxespolythene wrapgluescartonsstrappingprinting inksshippersreamssigns and labelscore boardscentrolls |
Equipment and systems may include: | separate servo controlled motors and driveselectronic sensors and proximity systemlight curtainscategory three plus guardingprogram formattingprogrammable production configurations pre-setmodifiablequick change parts e.g. snap lockreels and winding equipmentwrapping and packing equipmentguillotine, knives and cutting equipmentconveying systemsmaterials handling equipmentflexographic printing equipment used for decoratingoverhead cranestesting and measuring equipmentroll grab attachmentswarehousing equipmentwarehousing control systemselectronic, pneumatic and hydraulic process controlscomputer systemselectronic screens and alarmsprocess control systemsanalogue and digital instrumentsfully automated, semi-automated, manually operated plant and equipment appropriate to finishing and converting operations |
Auxiliary systems may include: | airlubricationvacuumdust extraction system |
Electronic control systems may include: | portable control devicetouch screensrobotics |
Legislation, regulatory, licensing and certification requirements may include: | OHS and environmental requirements (local, state and commonwealth)activity or task specific high risk (and non-high risk) load shifting licensing requirements |
Documentation, procedures and reports may include: | SOPenterprise policies, procedures and guidelinesenvironmental sustainability requirements/practicesplant manufacturing operating manualsproduction schedulesproduction plansproduction specificationsquality certification e.g. ISOquality proceduresoil or chemical spills and disposal guidelinesplant isolation documentationsafe work documentation e.g. plant clearance, job safety analysis, permit systemsreference documents on theory of operation of processes and systemsvendor manualschecklistsMaterial Safety Data Sheets (MSDS) |
Maintenance may include: | operator level maintenance as per site agreementoperator maintenance schedulesmaintenance suppliesmaintenance systemsmaintenance supplierspro-active maintenance strategies e.g. Total Productive Maintenance (TPM), Reliability Centred Maintenance (RCM) |
Quality checks and tests may include: | roll densitycore slippagedamaged packagingreel hardnesscore sizecolour matchingbulkcore strengthsheet sizeroll appearanceprint qualitycut qualityMD&CD tensilescore scentingpackaged productstretchroll sizeperforationsproduct identificationwarehousing records |
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Required action in the event of a missing or faulty component may include: | operator level maintenanceinvolvement of maintenance personnelreplacement of componentcommunication with appropriate personnel |
Actions may include: | process adjustmentsreporting to authorised personrectifying problem within level of responsibility |
Communications may include | interaction with:warehousing personnelinternal/external customers and suppliersmaintenance servicesteam membersoperational managementstatutory authorities |
Situational awareness may include | awareness of:trafficpedestrianslocation of equipmentproducthazardsobstructionunexpected movement |
Sensory information may include: | visualsoundfeeltouchsmellvibrationtemperature |
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Forms of communications may include: | written e.g. log books, emails, incident and other reports, run sheetsreading and interpreting documentation e.g. SOP, manuals, checklists, drawings, data entryverbal e.g. radio skills, telephone, face to face, handovernon-verbal e.g. hand signals, alarms, observationssignage e.g. safety, access |